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Castro Motorsport: "Crunchy Bleach" Stanced Turbo e30

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  • Castro Motorsport: "Crunchy Bleach" Stanced Turbo e30

    Here's another older thread that I wanted to share with everyone. This is Kyle's (orcgrinder) turbo, early model e30 named "Crunchy Bleach." This car may not be for everyone, but it's very light, has quality parts, handles extremely well, and pulls very hard. A lot of time, effort and planning went into this car, and it represents Kyle's own personality on the dot!

    We haven't had a chance to do an official photoshoot of the finalized car, but I will borrow a few from his Just Stance article. While Kyle's car isn't for everyone, it's definitely the shop favorite. The car has so much character, and now it lays some serious rubber! :nice:

    I met Kyle a while ago, after inquiring about some tires he had for sale. Well we got to talking about his e30 and I started telling him about all the potential his car had. Kyle's car started out as a normal Eta, with GC coils on Bilstein Sports, and the 16x9 ESMs. The first thing Kyle wanted was a better handling suspension set-up. So Chris Castro and I planned out his suspension build, which consisted of an M3 sway bar link conversion, short body Koni top adjustable front struts, polyurethane bushings all around, and some IE sway bars.

    After getting all the suspension work done, Kyle's car handled amazing! Next up Kyle wanted a bit more power out of his car. He had bought the car with an entire "i" conversion that was just waiting to be installed. So Kyle brought the car back to the shop and Chris did the head and electronics swap, along with our MAF conversion and airbox, and a full header back, single 2.5" exhaust. Needless to say, Kyle's gutted Eta moved very nicely after Chris Castro was done with it!

    Next up Kyle wanted to make his car even lighter, so we put in some NRG seats. Chris then made version 1 of Kyle's custom "super shifter," and added a Hartge trunk spoiler for good measure. Finally, Kyle asked Chris to make him a custom, exposed oil cooler set-up which finished off the look he was going for. :werd:

    Anyway, here is the way Kyle's car more or less looked right before we swapped in the fresh turbo set-up: (pics done by William Lee of JustStance.com)











    Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

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    Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

  • #2
    So Kyle wanted more power, and after discussing his options with Chris, they decided to run a turbo m20 set-up. Because we already had David Blunt's fresh turbo motor, we decided that would be the best choice for Kyle's needs.

    The turbo and drivetrain consists of the following:

    Recently rebuilt 2.5 "i" motor
    ARP2000 head studs
    MLS oversized head gasket to lower compression
    New over-sized Mahle pistons and rings
    Schrick turbo cam
    BMP adjustable cam gear
    Ebay top mount turbo manifold, which Chris rewelded for strength and reliability
    Garrett T3 60-1 journal bearing turbo: A/R 60, 0.63 exhaust housing
    44mm v-banded waste gate
    HKS blow off valve
    38# Lucas injectors
    eBay intercooler
    Intercooler piping: 2.5" hot side, 2.75" cold side
    German Engineering M20 silicone intake tube
    German Engineering rebuilt and shaved throttle body, with flipped butterfly and m50 throttle position sensor
    German Engineering built and fully tuned Megasquirt stand alone ECU: Microsquirt daughterboard and DIY PNP
    Castro's custom 2 piece, fiberglass intake box - Turbo Version
    3" custom, mandrel bent downpipe
    3" custom, mandrel bent oval turbo back exhaust
    Custom Dr. Pepper 6-pack oil catch can: Kyle's idea, Chris' design and execution
    Getrag 260 trans
    13 lb lightened flywheel
    Gripforce stage 2 clutch and pressure plate

    A big thanks to Nigel (einstein57) from German Engineering for his awesome products, and for building and fine tuning the Megasquirt system!

    BTW car is tuned to 15 psi. Spools very fast, hits full boost before 3k, and has nice long gears! Should be around 320 whp/320 wtq.

    Anyway, enough talk, more pics :hitler:

    Hey where did the motor go? :



    The new powerplant, block freshly painted and ready to go!



    Crossmember freshly painted to match the block



    Kyle's car eagerly waiting for the heart transplant! :twisted:



    In she goes!





    Valve cover and intake manifold, check!



    Test fitting the intercooler







    Freshly painted, matching front sway installed with E36 M3 steering rack



    Oh well hello there Mr. Wastegate!



    Custom, DTM style shift plate, made by Chris Castro finished and installed



    Better view of the bottom of the custom shift lever Chris made:



    Custom intercooler bracket made, and intercooler mounted



    Give credit, where credit's do

    Last edited by e30polak; 01-19-2012, 01:43 AM.
    Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

    Check me out on Instagram
    : @UNDR8D_EMPIRE


    Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

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    • #3
      German Engineering modified throttle body and silicone intake boot installed. Chris also finished the cold side of the intercooler piping





      Chris' custom intake box almost done!









      Peek-a-boo, HKS BOV!





      3" mandrel bent downpipe in progress









      The circular to oval piping transition for the 3" mandrel bent, oval exhaust system













      The ground clearance is ridiculous!!! :shocked:



      Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

      Check me out on Instagram
      : @UNDR8D_EMPIRE


      Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

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      • #4
        Wastegate re-circulated into the down pipe









        Installed







        Oval exhaust being built



        Wideband o2 sensor bung added to the downpipe



        Exhaust almost complete! :werd:










        Coldside of the intercooler piping finished



        Downpipe wrapped





        Dr. Pepper anyone? This is actually an oil catch can set-up that Chris and Kyle planned out. Turned out great!



        Airbox painted wrinkle finish black to match the rest of the engine bay



        Custom air vent gauge pod made by Nigel (einstein57) from German Engineering!





        And here you have it folks, the finished product! :woowoo:





        Full view of the custom shifter set-up that Chris castro made from scratch! hsnap:



        Because race car! :nice:



        Not just Hellaflush, Kyle's car is...

        Last edited by e30polak; 01-17-2012, 05:31 PM.
        Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

        Check me out on Instagram
        : @UNDR8D_EMPIRE


        Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

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        • #5
          In it's current state, spotted on Tumblr:



          Uploaded with ImageShack.us

          Kyle's "white lettered" tire mod, which really adds character!



          Uploaded with ImageShack.us



          Uploaded with ImageShack.us
          Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

          Check me out on Instagram
          : @UNDR8D_EMPIRE


          Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

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          • #6
            i wish this was what my e30 looked like!

            1993 1993 3000gt VR4
            1988 BMW 325 (for sale, PM me for details!)
            1991 s13 hatch




            http://breatheslowbreatheslow.tumblr.com/

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            • #7
              Sick shit. Youre not fucking around!
              slamburglars.com

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              • #8
                A short video Kyle took of the beast in action! Nothing too crazy, but you get a teaser of what it can do!

                http://youtu.be/HnPDXkl4kRg
                Last edited by e30polak; 01-20-2012, 02:01 PM.
                Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

                Check me out on Instagram
                : @UNDR8D_EMPIRE


                Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

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                • #9
                  Hey this is my car!

                  Comment


                  • #10
                    I love this car! I still want to know how you guys mounted the NRG seats. Let me in on the secret plz?


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                    • #11
                      Woow that looks realy awesome, very well done

                      I like idea of the oil catch can(s)
                      __________
                      __

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                      • #12
                        That oil catch can is amazing!

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                        • #13
                          u need to post vid man!
                          Floccinaucinihilipilification

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                          • #14
                            Great work, and props to the owner for rocking diving boards..It looks perfect

                            1984 BMW 318i- 1JZ-GTE

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                            • #15
                              Originally posted by Orcgrinder View Post
                              Hey this is my car!
                              Thanks captain obvious!

                              Originally posted by LuckyHenriksen View Post
                              I love this car! I still want to know how you guys mounted the NRG seats. Let me in on the secret plz?
                              Brackets, they came with the seats.

                              Originally posted by EdwinBlack View Post
                              Woow that looks realy awesome, very well done

                              I like idea of the oil catch can(s)
                              A 6-pack of Dr. Pepper never looked so good!

                              Originally posted by P78 View Post
                              u need to post vid man!
                              Check post #8, I added a link to Kyle's youtube video.

                              Originally posted by EuroNut View Post
                              Great work, and props to the owner for rocking diving boards..It looks perfect
                              This. I never really cared for diving boards, but they belong on Kyle's e30!
                              Check me out on Facebook: Undr8d Empire: www.facebook.com/Undr8dEmpireLlc

                              Check me out on Instagram
                              : @UNDR8D_EMPIRE


                              Scarlet #Project333ti by @castromotorsport @kingsautobodyshop @excel_motorsports @bimmerheads @mateomotorsports - http://www.stanceworks.com/forums/sh...=1#post1493600

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